黑料门

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COVID-19 response Health and safety

Helping hands

Inside the School of Environmental Sustainability, 黑料门is addressing its hand sanitizing needs with creativity and resourcefulness

By the end of April, 黑料门University Chicago鈥檚 three Chicagoland campuses were nearly and eerily vacant. So was the Searle Biodiesel Lab, the domain of lab manager Zach Waickman (BA '08, MBA '13), tucked inside the School of Environmental Sustainability (SES). 奥补颈肠办尘补苍鈥檚 hefty processor was quiet, the soap production equipment untouched. Stuck at home, he was left to consider what鈥攊f anything鈥攈e could offer to aid his community during a pandemic. 

Then a few notes started trickling in from curious faculty members and staffers: What about hand sanitizer? Could 黑料门produce disinfectant in bulk? After all, the University will need plenty of it when wide-scale campus operations resume, and it鈥檚 not exactly cheap, or plentiful, at the moment. 

Poking around the internet, Waickman read what he calls a 鈥渕ildly dangerous鈥 amount of research and news reports on the topic. He dialed up Nancy Tuchman, the dean of SES, and batted around ideas. They had the right machinery. Waickman had the time. They couldn鈥檛 find a downside in trying.

鈥淲ithin a week, it had exploded,鈥 Waickman says. 鈥淲e had a working group that was meeting weekly, we submitted and received full registration with the Food and Drug Administration (FDA), and there was a report produced with details of how we were going to potentially pull this off.鈥 

Waickman was to take advantage of a temporary FDA policy that allowed non-traditional manufacturers to develop sanitizer, which is proven to reduce pathogens when soap and water aren鈥檛 available. He would work alone, obviating the need for social distancing. He鈥檇 follow FDA guidance on ingredients, quality control procedures, and labeling requirements. And, if he put in enough sweat equity, he could produce 100 gallons each day, funneled into one-gallon jugs. Those jugs would cost $10 to produce; on the open market, they can run up to $30. 

He could move quickly, in part, because hand sanitizer production relies on careful measuring and mixing, not a chemical reaction; that learning curve is steeper. And thanks to existing relationships with reliable vendors, Waickman could erect a supply chain for in-demand materials like ethanol and plastic bottles on the fly.

鈥淓verything starts with sourcing,鈥 Waickman says. 鈥淵ou have to source it, then you have to carefully document and vet all the raw ingredients.鈥 

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Once everything is stocked and the work areas and equipment are cleaned and sterilized, Waickman gets down to business. A large mixing vessel sits on a calibrated scale, and Waickman adds precise amounts in a specific order. Once added, the water-thin liquid is stirred carefully before it鈥檚 fed through a filter and then into jugs. (The ethanol-based material is flammable, requiring the use of explosion-proof pumps.) Those jugs are then labeled, boxed, and palleted.

In many ways, the lab is an ideal setting in which to perform this timely work鈥攁side from the calibrated scales, Waickman can take advantage of the lab鈥檚 high-intensity ventilation, its stainless steel vats, and its safe storage spaces. The work isn鈥檛 demonstrably different, in fact, than creating alternative fuels for Loyola鈥檚 shuttle busses or personal care products for Loyola鈥檚 restrooms. 鈥淭his is what we do, to a degree,鈥 he says. 

With Waickman measuring and mixing as often as he鈥檚 able, SES will ensure that 黑料门has enough sanitizer to stock its three main campuses perpetually, filling dispensers and keeping them filled. The product鈥檚 shelf life is three years. Discussions have already started between stakeholders across the University鈥擣acilities, Procurement and Purchasing, Housekeeping鈥攁bout how to ensure effective distribution. From there, other potential uses could arise. Spray bottles? Wet wipes? Additional staffing? Community partnerships? 

On 奥补颈肠办尘补苍鈥檚 first day back in Searle, he dressed for success鈥攍ab coat, gloves, goggles, organic vapor respirator. The pumps were running, the air compressors humming. Waickman dialed up his stereo speakers to an inappropriate volume for a Wednesday morning, a man alone in his element, using his expertise for the public good. 鈥淚n the middle of it all,鈥 he says, 鈥淚 might have screamed to myself inside my mask, 鈥楪od, I love my job!鈥欌 

After the session, Waickman forwarded a selfie to a few colleagues memorializing the project kickoff. In it, he鈥檚 holding one of his Loyola-branded jugs, with a shiny maroon label. 鈥This is just the start鈥,鈥 he wrote in the note. His grin is ear to ear.

Our compassionate response

In the unprecedented upheaval caused by the COVID-19 pandemic, 黑料门has responded with care, compassion, and concern for the well-being and safety of our students, faculty, and staff. Visit our coronavirus response site to learn more about our efforts and the latest updates on plans to welcome our community back to campus.